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| Warranty: | 1 Year |
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Product Parameters
| Specifications and Models | Tubulation Scope | Thickness Scope | ||
| Min. | Max. | Min. | Max. | |
| HZG-40X | 6 | 28 | 0.4 | 1.5 |
| HZG-40 | 15 | 50.8 | 0.5 | 2.5 |
| HZG-50 | 25.4 | 76.2 | 0.5 | 3.0 |
| HZG-60 | 60.3 | 114 | 1.0 | 4.0 |
| HZG-80 | 89 | 168 | 1.0 | 6.0 |
| HZG - 100 | 114 | 219 | 2.0 | 10.0 |
| HZG - 120 | 219 | 325 | 3.0 | 12.7 |
Detail
Tube Mill Relevant Search Name:
Tube/pipe mill
Pipe/Tube making machine
Pipe/Tube welding machine
Pipe/tube milling machine
Rolling Mill Machine
Roll forming machine
Stainless steel strip or steel plate cold forming argon arc welding machine
| Main component: |
| Diameter : Custom |
| Thickness : Custom |
| Material: Austenitic, Martensitic, Precipitation hardening, Ferritic, Duplex & Superduplex Stainless steels; nickel-copper, nickel-chrome and ferro-nickel-chrome Nickel Alloys; Titanium and titanium alloys. |
| Shape: Round, Square, |
| Usage: Custom |
| 1. Decoiler |
| 2. Logo stamping |
| 3. Forming section |
| 4. Welding machine |
| 5. Grinding |
| 6. Sizing and straightning |
| 7. Turkey head |
| 8. Cutting |
| 9. Testing |
| 10. Packaing |
Uncoiler
This device holds and releases the coil of metal strip that feeds into the tube mill.
Uncoiling: The tube mill uncoiler is used to unwind or uncoil the steel coils or steel strip that are used as raw materials in the tube mill production line. It releases the tension in the coil and feeds the continuous strip of steel into the subsequent forming and welding processes.
Speed synchronization: The tube mill uncoiler is synchronized with the speed of the tube mill line. It feeds the steel strip at a consistent speed to maintain a continuous and smooth production process.
Tension control: The uncoiler applies proper tension to the steel strip to prevent any material buckling or coil slippage during the production process. This ensures the stability and quality of the tube mill production.
Coil changeover: The uncoiler facilitates the quick and efficient changeover of steel coils. It allows for the seamless transition from one coil to another, minimizing production downtime and increasing overall productivity.
(option)Flattener: The metal strip passes through a series of rollers that flatten it to the desired thickness and width.
(option)Shear and End Welder: The flattened strip is cut to the required length and the ends of the strip are welded together to form a continuous loop.
(option)Strip Accumulator: The continuous loop of strip is stored in an accumulator to compensate for speed differences between the uncoiler and the rest of the forming section.
Forming Rolls: The strip passes through a series of specially designed rolls that gradually shape it into a cylindrical tube. These rolls are typically arranged in a series of stands, with each stand having a specific role in the forming process.
Once the strip is formed into a tube, the edges of the strip are brought together and welded using various welding methods such as high-frequency induction welding, TIG welding, plasma welding or laser welding.
Stress relief: During the manufacturing of tubes, the metal can become stressed due to processes like cold working, welding, or forming. Bright annealing is used to relieve this stress and improve the mechanical properties of the tube.
Improved ductility: Bright annealing can enhance the ductility of tubes by reducing their hardness and increasing their elongation. This is especially important for tubes that require bending or forming during installation.
Oxide removal: Bright annealing involves heating the tube in a controlled atmosphere to remove any oxide scale formed during the manufacturing process. This ensures a clean and smooth surface finish, which is important for applications where the tube comes in contact with sensitive materials or requires good surface quality.
Enhancing corrosion resistance: Bright annealing improves the corrosion resistance of tubes by reducing the presence of impurities and refining the microstructure. This is particularly beneficial for tubes used in applications where they are exposed to corrosive environments.
Recrystallization and grain growth control: Bright annealing helps in recrystallizing the deformed grains in the tube, thereby reducing their dislocation density. This results in a refined grain structure, which can improve the mechanical properties of the tube.
Sizing and Shaping Rolls: After welding, the tube passes through a set of sizing and shaping rolls that ensure its dimensional accuracy and shape.
Comprehensive recording and preservation of production line data, traceable to the welding current, solid solution power, current frequency, etc. of each steel pipe.
1-15m/min. Ensure that the quality of the welded pipe meets ASME standards, and the speed can reach 7m/min when making 304 16*0.6mm pipes.
The yield can reach over 98%.
Perforation alarm and automatic water stop function.
Shaft runout ≤ 0.01mm. Ensure stable equipment operation.
With one click start stop function.
The precision welded pipe production line is mainly used for the manufacturing of pipes for sanitary grade fluids, heat exchangers, petrochemical, nuclear power, semiconductors, and other fields. With the continuous updating and optimization of industrial welded pipe manufacturing processes, seamless pipes have been replaced in many fields.
The main configuration of the high-speed precision welded pipe production line is: uncoiler, forming welding section, weld leveling, weld polishing section, initial sizing section, bright solid solution, sizing straightening section, pipe cutting machine, and output cutting platform. The production line control system is: intelligent high-precision PLC control, human-machine display, simple operation, easy to use, safe and reliable. We provide customers with comprehensive pipe production lines and product solutions for producing high standard welded pipe products that comply with American standards ASTM A249, A269, A270, A312, and national standards GB151, GB12771, HG-20537.1-4, DIN German standards, and ISO standards.
Application
The fields involved in industrial stainless steel pipe making machines include:
Petrochemical: used in the manufacture of petrochemical equipment, chemical pipelines, etc.
Food and beverage industry: used in the manufacture of food processing equipment, beverage production lines, etc.
Pharmaceutical industry: used in the manufacture of medical equipment, medical devices, etc.
Energy industry: used in the manufacture of heat exchangers, piping systems, etc.
Construction and building materials industry: used to manufacture building structures, doors and windows, guardrails, etc.
Automobile industry: used in the manufacture of automobile exhaust systems, automobile chassis, etc.
Power industry: used in the manufacture of power equipment, transmission lines, etc.
Aerospace industry: used in the manufacture of aerospace equipment, navigation systems, etc.
Water treatment industry: used in the manufacture of water treatment equipment, sewage treatment pipes, etc.
Mining industry: used to manufacture ore conveying pipelines, ore refining equipment, etc.
In short, industrial stainless steel pipe making machines are widely used in many fields, mainly used to manufacture various pipes, equipment and structural materials.
Guangdong Hangao Technology Co., Ltd. is one of the few high-end industrial pipe equipment one-stop service providers in China.Professional intelligent manufacturing: precision welded pipe production line, weld bead roller machine, on-line bright annealing machine, welding tracking system, three-cathode welding system, intelligent control system, Finished tube bright annealing production line, rotary black annealing production line, etc.
Hangao's weld bead roller machine and bright annealing machine are well-known , with a market share of more than 80%, and they are designated brands for many users.After 20 years of hard work, we have a number of leading technologies in the world, such as high-speed precision welded pipe production line, high-speed weld bead roller machine, high-speed welding tracking system, and Insulation Type bright annealing machine Obtained a number of national patents. It has been highly recognized by users for its 50% increase in production efficiency.
convenient tips for tube mill purchaser and company director
When choosing a tube mill, there are several factors to consider. Here are some key points to keep in mind:
Production Capacity: Determine your desired production capacity in terms of the number of tubes to be produced per day or hour. This will help you select a tube mill that can meet your production requirements.
Tube Specifications: Consider the specific characteristics of the tubes you plan to produce, such as tube diameter, thickness, and material. Ensure that the tube mill you choose is capable of manufacturing tubes within your desired specifications.
Automation Level: Evaluate the level of automation you need. Fully automated tube mills can enhance efficiency and reduce labor costs, but they may require a higher initial investment. Determine the level of automation that suits your production needs and budget.
Quality and Precision: Look for a tube mill that can consistently produce high-quality tubes with precise dimensions. Check the precision levels and tolerances offered by different tube mills and compare them to your requirements.
Flexibility: Consider whether you need the tube mill to produce a variety of tube sizes or if you have specific production requirements. Some tube mills offer flexibility in terms of interchangeable tooling or customization options.
Maintenance and Service: Assess the maintenance requirements of the tube mill and the availability of technical support and service from the manufacturer. Ensure that you will have access to spare parts and service providers to minimize downtime.
Cost and Budget: Determine your budget and compare the prices of different tube mill models. Consider the long-term costs, including maintenance, energy consumption, and potential productivity gains.
Reputation and Reviews: Research the reputation and customer reviews of different tube mill manufacturers. Look for manufacturers with a proven track record of delivering reliable and durable equipment.
By carefully considering these factors, you can choose a tube mill that best suits your production needs and provides the desired quality, efficiency, and flexibility.
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