Fiber Laser Pipe Mill High Precision Stainless Steel Tube Production Line Making Machine with Shaft Runout ≤0.02mm Precision

Product Description

Fiber Laser Pipe Mill High Precision Stainless Steel Tube Production Line Making Machine with Shaft Runout ≤0.02mm Precision

Product Description

Type	Material	Welding type	O.D. (mm)	Thickness (mm)	Capacity (m/min)	Motor Power (KW)
HZG-40x	SST	TIG/Laser	5-28	0.4-2	2~15	7.5
HZG-40	SST	TIG/Laser	15-50.8	0.5-2	2~15	11
HZG-50	SST	TIG/Laser	25-76.2	0.5-3	2~15	15
HZG-60	SST	TIG/Laser	50.8-114	1.0-4.0	1~8	22
HZG-80	SST	TIG/Plasma	89-168	1.0-5.0	0.5~6	18.5
HZG-100	SST	TIG/Plasma	114-219	2.0-8.0	0.2~3	30
HZG-120	SST	TIG/Plasma	219-325	3.0-10.0	0.1~2	37

Industrial Grade Automated Production Line with High Precision Manufacturing Capability

Unparalleled Efficiency
 
1. Employing an advanced electromagnetic control system, our machine refines the arc trajectory, boosting working speed by at least 25% more while ensuring superior welding seam quality. Achieve peak speeds of up to 15 m/min with Laser/TIG welding, yielding exceptional seam integrity.
 
2. Not only does it accelerate efficiency, but it also minimizes resource consumption and conserves factory space, featuring continuous, single tube and on-line heat processing. Our technology enables the processing of outer diameters ranging from 6 to 325 mm.
 
Advanced Automation
 
Optimizes labor costs. A single operator can oversee two production lines simultaneously. Our proprietary PLC control system synchronizes each section autonomously. With an intuitive HMI touch screen, operation is seamless.
 

High Yield

Integrated sensors continuously monitor weld quality, automatically adjusting parameters to maintain optimal performance and reduce scrap rates, achieving a productivity of over 97%.

Anti-Corrosion Excellence
 
Premium rollers crafted from SKD11 undergo vacuum gas quenching. Achieving a hardness level of 64-66, complemented by CNC high-precision processing.
 
Precision Engineering
 
State-of-the-art CNC processing guarantees a smooth surface with minimal scratching during forming. Our precision ensures size accuracy within a tolerance range of±0.5-1.0 mm.
 
Innovative design of the micro-adjusting device enhances roller replacement operability, offering greater ease of use.
 
Wide-ranging Usage
 
Hangao Tech's high speed precision welded pipe production line is tailored for diverse industrial applications, including HVAC pipe fittings, sanitary tubes, water pipes, valve pipe fittings, petrochemical pipes,chemical industry, pharmaceutical industry, wine-making industry, petroleum industry, food industry, automotive industry, paper manufacturing industry, air-conditioning industry and beyond. Products processed with our tube mill conform to ASTM, DIN, ISO, GB, and JIS standards. Leveraging IGBT and a digital control system, our production line precisely manages electricity consumption to reduce costs.

Product Name	Stainless steel pipe production line
Place of Origin	China
Brand	Hangao
Model Number	HZG-40x / 40 / 50 / 60 / 80 /100 / 120
Tube Material	300 series austenitic, 400 series ferritic, 2205 duplex steel, titanium alloys and nickel-based alloys
Scope of Application	Pharmaceutical /Wine-making/Petroleum /Food /Automotive/Paper manufacturing/Air-conditioning industry
Color	Customized
O.D. Range	6~325 mm
Thickness	0.4~10.0 mm
Control Type	PLC
Production Speed	1~15 m/min
Certification	ISO9001
Voltage	Customization Support
Power Supply	415V / 3ph
Dimension (LWH)	Customized
Weight	5~15 t
Lead Time	60~90 Work Days
Principle	Inverter

Main Product

Company Profile

Guangdong Hangao Technology Co., Ltd. distinguishes itself as a premier one-stop service provider in China for high-end stainless steel industrial pipe equipment. Our extensive portfolio includes precision welded pipe production lines, weld bead rolling machines, online and offline bright annealing equipment, welding tracking systems, intelligent control systems, finish rolled pipe bright annealing machines, rotary black annealing machines, and more. We pride ourselves on seamlessly integrating R&D, manufacturing, sales, and comprehensive support services to meet the diverse needs of our clientele.

After 20 years of development, many of our technologies are at the world's leading level, setting trends.
The world's first intelligent heat-insulating bright annealing equipment, with a heat-insulating section temperature accurate to ±2°C, better ensuring heat treatment quality.
The world's largest 1600KW fully air-cooled rotary offline black annealing production line, capable of manufacturing tubes up to 1200mm in diameter and 3-20mm in thickness, achieving energy savings of over 20%, eliminating the need for secondary straightening after annealing, and increasing efficiency by 20%.
The world's first induction-rolled tube offline bright annealing production line, boasting significant advantages such as small size, energy saving, and high efficiency.
The world's first high-speed ball bearing welding machine.

Our Factory

Application Scenarios

Our equipment mainly produces industrial pipes: heat exchange pipes, fluid pipes, food grade sanitary pipes, stainless steel water pipes, air conditioning pipes, semiconductor pipes. We have also customized other structural pipes and industrial pipes

Certifications

Cooperative Exhibition

Group Photo Of Customers

Exhibition

Packaging And Transportation

FAQ

Q1: Should I choose TIG welding or laser welding for stainless steel tube production?

A1: Both processes have advantages. Laser welding is attractive for high-speed production, automation, and a narrow heat-affected zone, while TIG offers mature process stability and flexibility for many sanitary and precision stainless steel tubes. Hangao provides both laser welding tube mills and three-cathode TIG welding production lines.

 

Q2: What are the advantages of laser welding tube mills over conventional TIG tube mills?

A2:Laser welding provides high energy density, a narrow welding zone, controlled heat input, and high production speed. It is particularly suitable for high-volume precision stainless steel tube production. The actual advantage should still be evaluated based on tube diameter, wall thickness, material, and target output.

 

Q3:What types of stainless steel tubes can a tube mill produce?

A3:A stainless steel tube mill can produce industrial tubes, sanitary tubes, food-processing tubes, heat exchanger tubes, condenser tubes, automotive tubes, refrigeration tubes, petrochemical pipes, and certain specialty alloy tubes. The actual production range depends on the forming system, welding process, tube diameter, and wall thickness.

 

Q4:How do I choose the right stainless steel tube mill for my production needs?

A4:Start with the stainless steel grade, tube diameter, wall thickness, dimensional tolerance, surface requirements, target output, and end application. Then select the appropriate forming, welding, annealing, sizing, and inspection systems. Instead of comparing only machine prices or maximum speeds, evaluate line stability, yield, automation, and maintenance costs. Hangao can customize the complete line according to your tube specifications.

Q5:What equipment is normally included in a tube mill production line?

A5:· A typical stainless steel welded tube production line includes an uncoiler, straightening unit, forming mill, welding system, weld bead rolling equipment, sizing mill, bright annealing system, cutting machine, and automatic unloading system. Welding tracking, online inspection, and intelligent control can also be integrated according to production requirements.