Real-Time Precision Monitoring of Welded Pipe Welding System

• Customization: Available
• Scope of Application: Industrial Pipes
• Material Applied: Carbon Steel,Dual Phase Steel and Stainless Steel
• Model NO.: SGZ
• Warranty: 1 Year
• After-Sales Service: Engineers Service Machinery Overseas Available
• Lead Time: 30-40 Days
• Function: Monitoring The Position of Welding Seam
• Cooling Type: Water Cooling
• Transport Package: Waterproof Film and Pallets
• Specification: Customized
• Trademark: SEKO
• Origin: China
• HS Code: 8514400090
• Production Capacity: 20 Sets Per Year
• Package Size: 30.00cm * 30.00cm * 30.00cm
• Package Gross Weight: 10.000kg

Product Description

Product Description

 

Product Details

No.	Name	Q'ty	Unit
1	System control box	1	set
2	Industrial cameras	1	piece
3	Welding gun moving mechanism	1	piece
4	Switching power supply	1	piece
5	Electrical control and drive	1	piece
6	Sound and light alarm	1	piece
7	Input and output interface	1	piece

The main function of this system is to automatically track and correct the welding welds, to solve the welding quality problems caused by the high labor cost and the visual fatigue during manual operation. It includes TIG weld tracking and laser seam tracking. The system adopts advanced intelligent vision technology and integrates optical and electromechanical technology. At present, no similar products have been found in China. The system captures the welding video of the weld and the tungsten rod by the visual acquisition system, and then uses the visual technique to calculate the offset of the tungsten rod, thereby controlling the electromechanical device to correct the position of the tungsten rod in real time, so as to achieve the purpose of automatic tracking of the welding, thereby achieving unattended operation. High quality welding requirements.


Feature
·Non-touching, long-term operation without wear
·High recognition accuracy
·Visualization effect, tungsten rod weld pool weld image trinity
·Good stability
Using high-performance industrial computer system with high-performance industrial camera, it can realize high-speed image reading processing, and send the processing result to the transmission mechanism of the welding torch;
·Simple operation
Personalized interface, simple operation, easy to use, normal technicians can operate.


Technical indicators
·Rated power: ≤120W
·Recognition rate: 10ms
·Recognition accuracy: 0.02mm
·Response time: ≤20ms
·Working temperature: -10 ° ~ 60 °
·Welding speed: ≤10m/min
·Welded pipe diameter: ≥6mm


Application

HD vision weld camera system for welding seam tracking could be used with SEKO Machinery high speed industrial stainless steel pipe making machine. It could monitor the welding seam under intense light, capturing the displacement between welding seam and middle line. Once the displacement is beyond exact reange, it will alarm people automatically. 

It is very useful to the high end precision industrial pipe, such as sanitary fluid pipes, water pipes, heat exchange pipes, oil and gas pipelines, etc., and can also be widely used in food. Industry, petroleum industry, pharmaceutical and chemical industry, sanitary ware industry, etc.



About SEKO

Guangdong Shunde Seko Machinery Co., Ltd. founded in 2009. We are an industrial stainless steel welded pipe making machine manufacturer, with 20 year experience, which integrates design, research and development, manufacture, sale, after-sale service and other supporting service. By virtue of its excellent credit, high performance products and considerate service, our company has won a large group of loyal customers and is recognized by its peers and the authoritative organizations highly. Its products are exported to Dubai, Russia, India, Thailand, Pakistan, Vietnam and ect..





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FAQ   

1. Which countries your products are exported to?
Our products are sold all over the world and with related certifications.

2.How about the warranty?
All our products have one year quality warranty, during the warranty time, the spare parts replacement is free. And we provide life long time technical support and other assistance.

3.How to install your machine?
Usually speaking, engineers will be sent to your factory to help to install and adjust the machines. We also have paper installation instructions and videos, teaching you till you command it.

4. Which export port you use?
Any China ports. Commonly, we will use Shenzhen port. But it can be appointed as you like.

5. How about the payment terms and delivery time ?
Payment terms for small machines: 100% T/T/ Western Union/Cash in advance.
The big machines and big amount: 40% deposit, 60% before shipment (we will shoot total delivering process for customer's confirmation) and the related papers. You can pay by T/T,L/C, Western Union or other ways.
The machine delivery time is within 45-90 days.

6.Is your goods with ISO9001 or CE certificate ?
Yes, all our goods has ISO certificate. All machines are high quality goods.

7.What is your nature of your company:dealer or factory ?
We are manufacturer with a big factory ,warmly welcome to visit our factory and contact us. 


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